Due to how the 7. The bricks are then pressure tested to 25psi and inspected for leaks. I am assuming this is the bleeder valve. clean the areas good and just dab the plumbers solder on. Most commonly set due to a cracked and/or leaking turbocharger resonator assembly. Came across a boost leak after I pressurized the system with ~15 PSI. I would certainly recommend Denco Diesel to other people. 5" (64mm) Turbo system intercooler intake leak pressure tester blue | eBay. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance. The leak is coming from the intercooler inlet pipe/hose, Where the plastic elbow clips onto the intercooler itself. its had a replacement inlet manifold due to a leak i spotted. Each reinforced Intercooler 'Brick' will be modified through the following process: All bricks are cleaned in a low PH solution. A boost leak tester is a great little tool for testing if you think you have a boost leak. How to Fix the Problem. Bavarian Autosport will have the Bentley manuals as well as any repair parts that may be needed, to include; radiator, hoses, gaskets, head gasket sets, coolant, expansion tanks and caps, etc. Upon further inspection i noticed. My warranty ended in April 09 I asked that my car be looked at to see if anything needed to be handled under the warranty at that time. 2mm was the ending gap. With a 92 mm × 94 mm (3. I really can't. One guy heard a pop and lost all boost pressure. Expert Karcher Pressure Washer Repair Tips. If an intercooler or the plumbing between your turbo and engine leaks, they'll vent boost pressure to the outside and cause a net loss of oxygen going into the engine. That results in more power, a more efficient engine and better economy. After removing the radiator fan and the air intake housing I was able to clearly see the turbocharger hose. I've got the Boost Leak Fix installed, and I have the check valve going the right direction, and was sent the newest version of the check valve a few months ago. Before Low NOx reprogramming, repair of the failed sensor reduced PM emissions from 70-85% while increasing NOx by 26-41%. Any ideas where engine oil would come from in that. Kit includes: - Ford OEM CAC Tube and Boots - Riffraff Diesel CAC Boots (Selection. With this mod, the intercooler pump will always run when the ignition is in the on position. This may be one of three things. The repairs to fix an oil leak will all depend on the type of repair that needs to be performed. Welcome to SpeedFactory. While doing an oil change this weekend, I noticed a fair amount of oil on the large air hose at the bottom of the left intercooler. 7L Mag MPI service manual provides detailed step-by-step instructions to boat owners accompanied by photographs and simple-to-understand diagrams on how to take an inboard/sterndrive engine apart and then fix it with less or zero trouble. A journey into the the infamous Om642 oil cooler leak! Little info about this car A 2008 E320 Bluetec with the 3. Well your intercooler pump is electric and spins the same speed at all times, so that doesnt make sense that at higher rpms you are shooting out coolant of your intercooler tank, make sure one of your upper radiator hose's isnt leaking thats what was happening to my car, but if it is really leaking out of your cap I would buy a new cap. Turns out it is coming from the intercooler boots, mostly on the passenger side, some on the driver side where it connects to the intercooler. Fast & Free shipping!. I had another look to see if I could see any more leaks but I couldn't. They’ve spent the last month trying to turn a dishwasher into the ultimate flying machine. Maryland Diesel Intercooler Pipe Fix - 6. APR guarantees leak proof operation, as each assembled unit is pressure tested to 30 PSI. According to RepairPal, valve cover gasket leaks are common after 60,000 miles. The Chevy Cruze coolant leak is a problem on the rise. just a bit worried it could lead to a turbo failure. Get the electrical harness out of the way. The most common 7. A pump forces the oil. The leak is coming from the intercooler inlet pipe/hose, Where the plastic elbow clips onto the intercooler itself. I have had the intercooler tanks leak, often the damage is done by vibration or simply age. There are generally 2 main causes of them leaking. Hey guys, while under my truck yesterday i noticed engine oil leaking from somewhere on the passenger side below the radiator/intercooler:o:. does anyone know what that is or how to fix it?. Small manufacturing anomalies and defects in the massive intercooler core's surface can lead to small boost leaks which left untested are extremely difficult to locate. If air is leaking from the intercooler or its hoses, it will be harder for the supercharger or turbocharger to compress the air. Use a soapy water solution to inspect the entire induction system for leaks. Not much oil in there at all. I think I caught it before any damage ocurred. Head gasket repair is big business in the 6. Jump to Latest Follow 1 - 12 of 12 Posts. Others will be rejected. Head gasket repair is big business in the 6. The Chevy Cruze coolant leak is a problem on the rise. if i can do it in an old dart i had at age 19 so can you. Applying sealant can sometimes fix the problem, but it is best to check with a certified mechanic. LSA Intercooler test/repair jig Able to test for leaks and repair your bowed end tank, which is known to bow even under stock boost pressure which then restricts coolant flow and intake temps get very high. They’ve spent the last month trying to turn a dishwasher into the ultimate flying machine. It is compressed as a zip file which you can extract with 7zip. Air Leak Between Throttle Body and Intake Valves. An intercooler is designed much like a small radiator, though it flows air rather than coolant. What is the cracked turbo hose Fix ? A. At some point especially when the boost is turned up the LSA intercooler brick end tank will bow. It has either rubbed through or is leaking from the crimp. According to RepairPal, valve cover gasket leaks are common after 60,000 miles. I have leak on the lower intercooler hose (pipe just below the resonator that goes into intercooler). The first blew at 20000 miles this on at 13000 miles. Some oil escapes past the seals in the turbo; if that PCV system isn't pulling out the vapors from the side of the turbo, the oil just gets blown around through the system and sits in your hoses, leaks from the intercooler, makes a huge mess, and gets burned in the engine. - posted in TDI & Diesel Forum: Since owing the car I have noticed oil leaking from where the intercooler is located. part number 35 in attached photo. Boost Leak Fix, evap operations, and the P1CEA code. This leak from the turbo output. Duramax Problems Common Problems with the 6. The first thing you must do is verify the problem. 7 liter, 5 Cyl in-line engines Q. thanks ill check that area out. If you are looking for a great radiator purchasing experience and low radiator pricing then you have come to the right place. The intercooler is then pressurized to 20 psi (higher on transports) and immersed in a water tank to check for leaks. The diagrams. According to a Repair Pal blog, the F-150 oil leak has been a reoccurring theme for these trucks since the 1990 models. The driver side intercooler connector boot had a tear in it, so i replaced it (the one near the air cleaner). Whether you want to fix your aluminum siding or mend your aluminum boat, you may want to know how to repair holes in aluminum. What is the cracked turbo hose Fix ? A. I started off with small adjustment, but ended up taking bigger bites at the end. 4-ply and 5-ply Blue Nomex silicone boots are heat and tear resistent. This is because an air leak in the intercooler piping can lead to under boost conditions which will have an adverse effect on engine performance. Jump to Latest Follow 1 - 7 of 7 Posts. Can't seem to nail it down. Liquid-cooled intercoolers contain an intercooler, piping, and a radiator. Although OEM units allow a leak tolerance of up to 5%, we have a 0% leak tolerance to ensure maximum performance. Does Polaris have a specialty tool to test? I don't "want" to spend nearly $700 for one. I need to check for leaks in my turbo plumbing. 3 High Pressure Oil Pump Leak. What to do!? We are getting close to launching the solid intercooler pipes so there is no way I am going to spend £165 on Roose hoses or £50 on another OEM. IMHO the probability of it NOT being a turbo seal is about. Do you know where I can get a service manual? The blower intercooler system is using antifreeze. Turn the ignition key to the On position, press the accelerator pedal and release it. A front mount intercooler (FMIC) is an essential part for any turbo car with plans of future power upgrades. Optional Type III Hard Black Anodizing (for stealth and OEM look). Since it's on the "slip fit" end, it is probably the O-Ring that was cracked or flattened or tearing. Explore other popular Automotive near you from over 7 million businesses with over 142 million reviews and opinions from Yelpers. As I was under the car, I noticed an oil leak on the underside of the plastic charge tube coming from the intercooler. The passenger side cam chain tensioner seal is located on the backside of the cylinder head and will drip oil onto the down pipe causing this smell. Release lock (1) in direction of arrow. Because the parts are obsolete I decided to just repair them with O/A and flap disk them smooth. 2, Overboosting can push the crimped on end tanks away from the core allowing the seal between the core and tank to leak. Save money, prevent blown hoses! This kit repairs a common problem on the 2007 - 2018, 3 liter V6 tubo to intercooler hoses. After removing the radiator fan and the air intake housing I was able to clearly see the turbocharger hose. I thought maybe I had a boost leak from not tightening the. Hard anodizing helps improve durability of intercooler piping. Probably at the intercooler connection. 2-5) or an oil leak on the compressor side, oil and swarf can collect in the intercooler. So today I removed the intercooler on my 2002 WRX and noticed what appeared to be oil in the outlet that goes to the throttle body. That results in more power, a more efficient engine and better economy. Safe & easy to use, Marlig Fix-A-Leak has been thoroughly field-tested under various weather conditions, and has proven to be safe & extremely effective. These service manuals will help you to repair your Volvo 740, 760 or 780, fix some small things, service the car and how to install accessories and upgrades. Usually after a long downhill when I give it some throttle there is a lot of smoke (like a fog behind me). its normal, it doesnt drip oil but it leaks a bit if it leaks oil then some air is escapingso meaning small boost leak Save Share. The Radical cylindrical shape was designed for drag and street applications, providing maximum cooling, airflow and performance efficiencies. Came across a boost leak after I pressurized the system with ~15 PSI. The charger hose seems to have jumped off on the intercooler flence, the top of the the rubber seal ring on the intercooler side was outside of the flence, clearly not in the right position, and the hose was covered in oil. A full repair kit for the adapter that is located on the passenger's side of the oil pan where the dip stick tube is connected to the oil pan. Start with copper and brass CPS radiator repair service, with our technicians, who have more than 20 years of experience in repairing any sort of copper and brass radiator. Intercooler Fix leak Hi, I have a small leak, is the copper attached a removable part to replace the gasket between the copper and the hosing as it is leaking 05-02-2020, 10:45 AM #2. I knew my ZR TD had a boost leak and whilst changing the cambelt yesterday I found the source - a 1 inch long split where the small coolant return hose rubs on the long intercooler hose. 5 F350 XLT Lariat 4X4 4R100 4. Our company also have services for Inter Cooler, air cooler, air charge cooler and after cooler, Manufacture inter cooler, Repair-Custom made air cooler, after cooler, Airscrew air cooler as below: - Repair leaking air cooler or inter cooler (After doing a leak tested) by our specialist technicians. The problem with the intercooler connections is that they are the only 2 places on the pipes where they join to a fixed point on the car and when the engine and all the other pipes move they are held still and cause the pipes and joints to flex and move. An oil leak diagnosis, to see what is causing the oil to leak, can cost $65 to $115. Intercooler oil leak I've had my chain replaced on my e90 N47 recently and just today I've noticed an oil leak. from my experience, oil in the intercooler pipes means a blown turbo. P1101 Mass Airflow Sensor Out of Self-Test Range means the Mass Airflow System is experiencing an issue due to a faulty sensor, air leak or bad connectors. There is a technical service bulletin straight from GM regarding this issue, and talon90 was even kind enough to include all of that information in the thread. I have a 2011 cruze i dont have a leak but the smell is there when the heater is on and no response from the dealer I have been dealing with Oshawa but no fix I dont want my car to smell that why I bought a new car I WANT MY MONEY BACK if they cant fix it. When my intercooler sprung a leak I took it to the muffler shop and they rewelded the seam. Probably at the intercooler connection. 7 intercooler van. I know this must. Luckily, the Ransom Spares appliance repair experts, Kevin and Tony, are here to help. An intercooler repair is often will require about 3 hours of time. A leak in the intercooler can result in white-colored exhaust. Turning any temperature into freezing cold winter! Race Track Safe; Improves fuel consumption; No condensation leaks; Gain back ignition timingOnce your intercooler fluid passes through the chiller is is supercooled to below freezing temperatures which then lowers your intake temps of your water to air intercooler system of a supercharger or turbocharger. Release lock (1) in direction of arrow. At the time, it outdid competitors such as Chrysler's Cummins and GM's Duramax. Intercooler pipe seals leaking - posted in Engine, Tuning and Performance: Recently had my Cambelt replaced, VW highlighted the intercooler pipe seals are leaking. 68 metres (105. The Bentley repair manual for your given BMW or MINI will assist in diagnosing a cooling system leak as well as guiding the repairs. Figured out to remove the clamp properly and also found that many of the IC clamps were loose due to vibration and probably running higher boost. Intercoolers and turbo plumbing are fairly simple things by nature, and there aren't too many ways they can fail. The bricks are then pressure tested to 25psi and inspected for leaks. This is on top of a turbo oil return line leak which cost around $400. As we mentioned in the first installment, the pathway to reliability on ’11. There is a orange seal in there that I suspect may have worn down since this part can rotate on the intercooler. A front mount intercooler (FMIC) is an essential part for any turbo car with plans of future power upgrades. Finally they put dye into it to track the leak. I have a 2011 cruze i dont have a leak but the smell is there when the heater is on and no response from the dealer I have been dealing with Oshawa but no fix I dont want my car to smell that why I bought a new car I WANT MY MONEY BACK if they cant fix it. Volvo 740, 760 & 780 service and repair manual On this page you can find the service manual for the Volvo 740, 760 and Volvo 780 Bertone Coupe. The fix requires a new intercooler. It has a clip fitting at the intercooler end and a clamp fitting at connection to the hard lower pipe. After spending more than half a day tearing apart the top end of a ’13 6. Jayson is the NAM contact at Classic for discounted parts, phone 440-585-9950 or email [email protected] The engine vacuum leak is not easy to find without knowing the symptoms. Discussion Starter • #1 • 8 mo ago. Dorman Turbocharger Intercooler Hoses are engineered to effectively restore engine power that a damaged intercooler hose can sap. Way to handle intercooler condensate buildup problems in 3. Jump to Latest Follow 1 - 7 of 7 Posts. The service manager was brought in. They will, however, allow you to easily find leaks in gaskets, small cracks or tears in intercooler piping & hoses, and leaking air bypass and charge relief valves. If you have a compressor that regulates the pressure output, then you are set. Epoxy or weld patches will just not work. I'd recommend using a silicone coupler or radiator hose instead of this flexible rubber one. These service manuals will help you to repair your Volvo 740, 760 or 780, fix some small things, service the car and how to install accessories and upgrades. I was quoted $500 to replace it and clean the engine. It took about 6 hours from start to finish. , If Ordered Now, Ships in 1 Business Day 100% guarantee. During a head gasket repair I've read horror stories of not "if but when" an intercooler will fail. It was only 2. I walked in to my dealer for the 4th time complaining about my oil leak within the rear main. 2 Hesitation & Stumble Different owners seem to describe this problem using a variety of expressions. Save money, prevent blown hoses! This kit repairs a common problem on the 2007 - 2018, 3 liter V6 tubo to intercooler hoses. The valve cover gasket on these tend to leak, just like first gen MINI. it takes a while but at least youll be happy with the end. a) Leak test and repair the chiller. There is always the possibility of damage from road debris or a leaking end-cap, but again, this is nearer the end of the service life of the vehicle. CXRacing Aluminum Y Pipe, Dual 2. Sticking VGT actuator; Plugged air filter, 2004-2006 air filters should not have a foam pad glued to them. When the engine is hot and stationary you get a oil vapour smell in the cabin when the fans are on. Dodge Ram 2500 intercooler is a cooling device that is used to cool the air that your turbocharged engine compresses. If we have an engine running at 30 psi of boost pressure, with an ambient temperature of 90º F, depending on compressor efficiency, the discharge temperature will be approximately 400º F. Check for exhaust manifold leaks, exhaust leaks won’t let the turbo spool up and create full boost. Talk about a sleeper! If you see her on the street and think "oh it's just a stock Q. I would certainly recommend Denco Diesel to other people. Unfortunately you can't just buy the 1 or. The effect of the repair on the vehicle after Low NOx reprogramming was directionally comparable but quantitatively smaller. A quick check to see if this is a fault, remove the hose/piping from the turbo the intercooler and place a piece of white paper over the hole at the turbo where the air is. remove the boots at the turbo and the air horn on the intake,,, measure the openings, go to home cheapo with said measurements. Buy OTC 5039 Charged Air Cooler Tester for Class 7 and Class 8 Trucks, CHROME: Air Conditioning Line Repair Tools - Amazon. This is one of the first must-do mods for any Sy/Ty. Like stated above remove your intercooler and check the turbo for oil residue, if you have oil in the turbo it will explain the white smoke and oil in the intercooler. A leak in the intercooler can result in white-colored exhaust. Intercooler leak repair? Jump to Latest Follow 1 - 9 of 9 Posts. I am still driving the car, as advised this was okay, but frequently checking the oil. 03 Oil contamination. The turbo-to-intercooler hoses AND the intercooler to intake hoses are BOTH cracking and blowing out at the ends, causing the engines to go into "limp home mode. We saw bit of oil slush on the bottom of the Turbo housing and the Angle Gear as well. 4 Powerstroke and 6. The mechanic said it is normal as most of the motors do. Select Options. i have worked out that the leak in from the intercooler but it is not from any hoses it is from the joint and is visible from the underside of the car. You will notice this as the oil that leaks should cos a drip or puddle under the car. CRACKED TURBO HOSE FIX (ADAP09) FREQUENTLY ASKED QUESTIONS For Sprinter Late 2002 through 2007 2. The intercooler boot appeared to be dry. The fuel injection hose clamp seems to have helped a little like it doest seem to leak as bad but it still leaks. Intercooler dripping oil - UpdatedGuess how much to fix it£££ - posted in Engine, Tuning and Performance: For a while Ive had oily patterns after rain underneath the drivers side valance. Initial inspection it did look like the sump leaking at the N/S/R of the sump. This is on top of a turbo oil return line leak which cost around $400. Following some technical investigations, BMW started a voluntary technical campaign in the European market to fix faulty EGR valves on four-cylinder and six-cylinder diesel engines. Krissy brought us her bone STOCK Q50 for a custom Z1 tune on Ecutek software a couple days ago. Our local indie was saying the oil cooler is a common cause of oil leaks. A boost leak can happen where there are clamps, so it is natural to look for leaks in all the couplers and clamps connecting the turbo to the engine. Expert Karcher Pressure Washer Repair Tips. Air/Water intercooler leaking internally. Hi, Recently I have noticed a small oil leak coming from the small hole in the EGR valve. The intercooler is then pressurized to 20 psi (higher on transports) and immersed in a water tank to check for leaks. The majority of intercooler failures will be due to high boost applications where the forced induction system has been modified, collisions, or leaks due to corrosion after many years of service. Liquid-cooled intercoolers contain an intercooler, piping, and a radiator. The valve cover gasket on these tend to leak, just like first gen MINI. One guy heard a pop and lost all boost pressure. Complete CAC Intercooler Boot Kit Ford 7. My first new 2016 150 with the 5 liter, I had to sell back to ford because the dealer could not fix it, the engine light was on and. Volvo EC (Electric car) was a concept car built by Volvo in 1977. a) Leak test and repair the chiller. The stock intercooler is a side mount intercooler and it has only been sized for the small K03 turbo. Jump to Latest Follow I think it's time to explain the boost leak fix, also knows as the free power mod. All the paperwork says is:"Check for intercooler leaking002081 Requires intercooler - 652. I know this must. Whether you want to fix your aluminum siding or mend your aluminum boat, you may want to know how to repair holes in aluminum. Discussion in 'Motors' started by Greg, Sep 14, 2007. I have leak on the lower intercooler hose (pipe just below the resonator that goes into intercooler). The PWR Liquid to Air Barrel Intercooler is a world first exclusive in its design for the industry. • Oil for evidence of coolant contamination. I removed the intercooler and went around the joints squeezing the tabs with a vice-grips. com - ask for the North American Motoring forum discount (~20%). let me know. If an intercooler or the plumbing between your turbo and engine leaks, they'll vent boost pressure to the outside and cause a net loss of oxygen going into the engine. It’s easiest to start from the engine side of the radiator support and push-pull the hose through to the front. Here are some: Stalls at idle, stalls when I put the clutch in, stalls when I turn a corner, misfires, surges, no power, cuts out, no power at top revs, runs rough, etc. 0L V8 7-speed automated manual AWD. 1A Auto: Aftermarket Auto Parts Online Retailer. But on closer examination the oil is coming from a drain hole behind the starter, that is a drain for the upper engine between the V. Install new sensor (it comes with new O-Ring) and plug electrical connector into new sensor. History: I bought my 2003 XC70 4 years ago at 128k km (80k miles). Then I noticed a brass cap on what appears to be the high point in the cooling system. With two tried and proven PCV fix kit designs (and a third in the works), we are constantly working to improve our products to provide value and a durable solutions to owners, retailers, and auto repair shops. A familiar saying is: "If your Jaguar's not leaking oil, then it's out of oil!" Oil leaks are fairly common on these cars, but they really don't have to be. Air/Water intercooler leaking internally. the neck of the nipple broke off, leaving a hole where coolant pours out. I used the stock turbo oil cooler, re-cored the radiator, and will use the stock intercooler on the Raider. Vehicle in question: 2004 Subaru WRX wagon. I'm sure it happened when the dealer pulled the valve cover off to fix the oil leak in cylinder 1 spark plug tube which was about 2 years ago and like 10k miles. This is a known problem for the 1. Sign up to join this community. Eliminate the chance of a boost leak from your factory intercooler bellows. Boost leak fix Jump to Latest INJEN Intercooler pipes, MpX Pulley-Kit, Ceramic Brakes, 12" MTX Sub, There's a member on here who has blown their front main seal trying to play around with the factory boost leak to fix it. By far, the most common problem on a boosted car is a boost leak. Turning any temperature into freezing cold winter! Race Track Safe; Improves fuel consumption; No condensation leaks; Gain back ignition timingOnce your intercooler fluid passes through the chiller is is supercooled to below freezing temperatures which then lowers your intake temps of your water to air intercooler system of a supercharger or turbocharger. Another possible area for it to leak is the oil filter housing where it bolts to the engine; the gasket between housing and block is coated with paint, and it's can leak too. on PDF can be viewed using free PDF reader like adobe, or foxit or nitro. I did however see something that looks as though it could be a sensor but it's just dangling on two cables and isn't plugged into anything. Hard to pinpoint the location. A puddle of bright green, slimy looking fluid is a sure indication of a leaking radiator. If the hole is small, try pouring a few tablespoons of black pepper into your coolant system through the radiator cap, then turning on your car as you normally would to. Here are a couple of pieces of 1¼ inch steel hydraulic tubing off of an old backhoe that were rusted and leaking. The main goal behind SpeedFactory Racing was to develop a trusted local business and also build some of the fastest cars in the nation. This kit can be used with an air compressor to test for vacuum leaks, boost leaks, and external coolant leaks on the 1. Some are saying take a PVC cap and tap a fitting in it. 3 IDI Motors), 7. Fits: 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. Jump to Latest Follow 1 - 12 of 12 Posts. 0HDi 110 with 128K has an oil leak from the intercooler. Explore other popular Automotive near you from over 7 million businesses with over 142 million reviews and opinions from Yelpers. The excessive oil running through the intake system can actually collect in low lying areas (such as the intercooler) and greatly increased the build-up in the intake ports and on the intake valves. this hose is small and is connected above a larger hose to a small plastic nipple the hose is connected to and clamped on. How to Fix a Boost Leak Fast. Replace the weak factory plastic cold side intercooler pipe on your 2011-2016 Ford 6. This kit uses a 3" mandrel bent steel cold side pipe, heavy duty 5-ply silicone boots, stainless steel T-bolt clamps, a new IAT sensor, and the. If the air is not measured by the MAF then the fuel will not be injected. Here are some: Stalls at idle, stalls when I put the clutch in, stalls when I turn a corner, misfires, surges, no power, cuts out, no power at top revs, runs rough, etc. To check for a VAC leak, log block 032 and check the idle fuel trims. The ECU controls the IC pump on our trucks. The video above shows you where the coolant reservoir, hoses and connections on your 2010 XC60 3. Not much oil in there at all. Probably at the intercooler connection. remove the boots at the turbo and the air horn on the intake,,, measure the openings, go to home cheapo with said measurements. Our garage currently includes a 2008 135i, 2007 335i, and 2008 535i. The air intake ducting must be leak-free (see below) for turbos to work properly. 8 quarts, or 1. Most people consider doing the CCV Mod because they find oil drips on the driveway from residue running down the back of their 7. i need tips on how to check for intercooler leaks i suspect possible boost leakage from IC-seams due several backfires/coughs other than pressurizing the cooler by capping the ends with pvc piping and using air pressure fitting w/pressure gauges to monitor leakage if present is there another way to check this out without taking it apart to check it???. 2L V6 5-speed shiftable automatic RWD. Regarding my intercooler. Use Red Angel to fix AC leaks, for preventative maintenance, or to warranty hard part replacement against future leak points. it's a genuine jaguar intercooler. Now (after leaving for a day) Ive got a 50p piece size drop of oil. Turns out it is coming from the intercooler boots, mostly on the passenger side, some on the driver side where it connects to the intercooler. Montser633 · Registered. The "accordian" style rubber elbow between the lower intercooler piping and the diverter valve charge pipe was now integrated into the diverter valve charge pipe. An oil leak diagnosis, to see what is causing the oil to leak, can cost $65 to $115. If an intercooler or the plumbing between your turbo and engine leaks, they'll vent boost pressure to the outside and cause a net loss of oxygen going into the engine. Radiator Stop Leak 2X Concentrate (1194) Radiator Stop Leak Concentrate (1196) Radiator Stop Leak Tablets (HDC) DiFM Professional Cooling System Treatment (J-100) Pelletized Heavy Duty Stop Leak (PLT11) Engine. 4L problems as we look at the bad side and ugly side of a good engine. The intercooler pump is working. General Maintenance & Repair '14 Diesel - Oil Leak at Intercooler. Small hole in intercooler - urgent repair? I recently noticed oil seaping at the front fender liner, passenger side, which prompted a closer look. The oil cooler is the most common leak, but not the only leak. A familiar saying is: "If your Jaguar's not leaking oil, then it's out of oil!" Oil leaks are fairly common on these cars, but they really don't have to be. I have no loss of power or black smoke when driving. The e30 tune still blows my tires off but it feels less frantic. You might notice that your vehicle isn’t as peppy as it used to be. A front mount intercooler (FMIC) is an essential part for any turbo car with plans of future power upgrades. I have an oil leak that i can't easily diagnose myself with dismantling to much, i have only just noticed it, but it appears to have been there for some time, due to the amount of dust caught in the exposed oil. Covers front of oil pan with wet oil. Performance Intercoolers. The most common effect is an underperforming intercooler, resulting in increased inlet air temperatures, but in the worst cases the intercooler can piece and you can end up with a boost leak. Attach the 90-degree end to the intercooler inlet using a 3” constant tension clamp. srounding but this van pickup good and also there is no any signs on dashboard i am very confused whats going on how i fix this problem because when its start blowing blue smoke i cant even. Turbo using stop leak. Guys have some great news. The intercooler sits between the turbo and the intake manifold, and its job is to cool the compressed and heated air coming out of the turbo. " After talking with the guy for a few minutes I found out an intercooler boot had come off. Like so many Passat owners, I've suffered for as long as I ]top intercooler hose on my car slipping forward, leaking oil and leaking precious vacuum. If an intercooler or the plumbing between your turbo and engine leaks, they'll vent boost pressure to the outside and cause a net loss of oxygen going into the engine. Either type of intercooler can develop boost leaks. The excessive oil running through the intake system can actually collect in low lying areas (such as the intercooler) and greatly increased the build-up in the intake ports and on the intake valves. There are generally 2 main causes of them leaking. 5-2009 Chevy 6. I bought a repair kit for my turbo for the van. The 2014 Jeep Wrangler has 27 problems reported for oil housing leak. that will show your leaks. DIY: Test/Fix intercooler leaks w/bumper removal procedure Welcome to RS6. Possible intercooler leak: Vlad: Factory 2. Attach the 90-degree end to the intercooler inlet using a 3” constant tension clamp. Change your oil after also, winterize properly as damage to intercoolers is common. It helps to reduce the temperature of the compressed air, and as a result, the air gets dense. 0L, 33's, Premier Winch, Steel Bar, 4" lift, Alloy Roof Rack, ARB Awning, XGT 240 HID, Steel Rear Bar, Pyro, EGR Block, Provent, Dual battery, Chipit, 3" Exhaust, SMF Safari Tuff Clutch. With over seventy specialized products and 50 years of experience, you can trust us to help you with your project. On my journey coming back from Cheltenham, it now transpires that the main pipe between the intercooler and Tubro has split. Took the bumper off and started looking for the boost leak. The MerCruiser 350 5. My Lag II is an 02 model, and recently it started making a sporty sound on pedal to floor, took it to the garage, they checked all the top viewable hoses and no obvious leaks, took it to a diesel specialist and he said, on best guess it culd be a split in the intercooler, there is an oil leak of some sort at the lower front of the engine but he. The system stays pressurized - I can leave the car sit overnight, the next day take of the Mysterious Coolant Leak - Volvo Forums - Volvo Enthusiast Forum - Volvo Community - Volvo Repair. Error occured. 5" For Air Intake or Intercooler Piping Two 2. The repairs to fix an oil leak will all depend on the type of repair that needs to be. 6L GM Duramax, and I have to say, I love this truck! I had a Banks Techni Cooler Intercooler System in my 2002 Duramax and loved the power it gave me, so I decided to get one for my new truck as well considering it's supposed to be even better. #engineering bench test cap leak featured filter leak leak fix mazda miata mishi mishimoto mishimotoengineering mx-5 nd pump R&D washer fluid washer fluid leak windshield An inside look at the engineering of Mishimoto products. The fix? All they did was tighten the hose. Here are some of the most common symptoms associated with a faulty manifold pressure sensor: A rich or lean fuel mixture. An intercooler repair is often will require about 3 hours of time. I have had the intercooler tanks leak, often the damage is done by vibration or simply age. It can save quite a bit of time when locating a cooling system leak. Engine Repair (1000) Engine Oil Stop Leak Concentrate (1010) Concentrated Rear Main Seal Repair (1040) Super Leak Fix (1305) One Seal. Perform a road test. Cost of diagnosing the P0171 FORD code Labor: 1. The problem with the intercooler connections is that they are the only 2 places on the pipes where they join to a fixed point on the car and when the engine and all the other pipes move they are held still and cause the pipes and joints to flex and move. mine arrived with some damage from shipping. It sounded like it had a boost leak and gave me an intermittent P0101 about 200 miles after purchase. (The manual calls the rocker cover an oil separator from memory) I have yet to see a turbo pipe on any diesel engine that is free from oil residue, I believe that this is quite normal, however if there is an oil leak between the turbo and the intercooler I would look for a split hose or lose hose clamp as these pipes are under pressure. The excessive oil running through the intake system can actually collect in low lying areas (such as the intercooler) and greatly increased the build-up in the intake ports and on the intake valves. A really good TIG welder can do this. The turbo-to-intercooler hoses AND the intercooler to intake hoses are BOTH cracking and blowing out at the ends, causing the engines to go into "limp home mode. Alright so I looked all over today for the damn coolant leak, and I can't find it. The turbo charger is bolted to/part of the exhaust manifold, and here is where the danger part comes in, when the turbo pipe leaks it sprays oil on to the exhaust. 4 turbo Fiat engine, we have addressed it with a fix that solves the issue!!! After extensive dyno and street testing we have found that this fix gives: Higher held boost to redline Better part throttle boost control Much smoother power delivery in all throttle applications Gains up to 5% increase in power. It is these TMIC’s that will perform best on your WRX/STI. This kit can be used with an air compressor to test for vacuum leaks, boost leaks, and external coolant leaks on the 1. The stock intercooler is a side mount intercooler and it has only been sized for the small K03 turbo. Just taken it in to skoda as my car still has warrenty, but the chap in at the service desk says leaks are not covered by the warrenty. Foton also builds a version of the earlier QD engine with the ZD's bore, creating an engine of the same displacement as the ZD30 but called the QD29Ti. Figured out to remove the clamp properly and also found that many of the IC clamps were loose due to vibration and probably running higher boost. You should increase the load and let it run full load for half an hour now and then. 0L V8 7-speed automated manual AWD. easy way to check if its a pcv problem is to take the intake off and look for oil deposits, if there are none then its probably a bad turbo. If an intercooler or the plumbing between your turbo and engine leaks, they'll vent boost pressure to the outside and cause a net loss of oxygen going into the engine. Hi great site!! I have a 2006 freelander td4 and just went for service, a cut in the intercooler pipe was discovered and was leaking oil, the air filter is also with oil, bit of black smoke through the exhaust too. it was packed improperly and about 1/4 of the fins on one side of the intercooler were damaged. So today I removed the intercooler on my 2002 WRX and noticed what appeared to be oil in the outlet that goes to the throttle body. Another problem is if the air pipes to and from the inlet, inter cooler and turbo leak due to damage or loose clamps. Coolant leaking into cylinder at 44k miles on 2017. Turning any temperature into freezing cold winter! Race Track Safe; Improves fuel consumption; No condensation leaks; Gain back ignition timingOnce your intercooler fluid passes through the chiller is is supercooled to below freezing temperatures which then lowers your intake temps of your water to air intercooler system of a supercharger or turbocharger. On September 6th I dropped off my truck for the repair. Also, wondering if I would have any added noise from the leaking boots. Jayson is the NAM contact at Classic for discounted parts, phone 440-585-9950 or email [email protected] The fix requires a new intercooler. Although OEM units allow a leak tolerance of up to 5%, we have a 0% leak tolerance to ensure maximum performance. Had a service and check done to find the leak on Monday, when they assured me that the turbo is a bit worn but fine. The rocker cover gasket goes very hard on these, and it can crack around the various bends and arches in the gasket, meaning small amounts of oil can leak. Air Compressor Trouble Shooting Guide Leaking intercooler Compressor valves in L. 5 liter V6 EcoBoost engine) without needing to block the intercooler, allowing it to continue running at full efficiency. Mendopleez · Registered. 7T ownership and any long distance trouble shooting with your tuner. Either type of intercooler can develop boost leaks. My coolant is leaking from the reservoir pretty bad (from the line that goes from supercharger to reservoir). For more background on the oil leak issue see this thread from the jeep forum. Depending on where the problem begins, there isn't usually a one-size-fits-all approach to fixing an oil leak. works well. You're starting to see lots of customers complain about problems and symptoms stemming from a low coolant situation. Pay particular attention to all intake manifold hoses, throttle body to intercooler connections, magneto pressurization (if applicable), air reference lines, and intercooler. Some oil escapes past the seals in the turbo; if that PCV system isn't pulling out the vapors from the side of the turbo, the oil just gets blown around through the system and sits in your hoses, leaks from the intercooler, makes a huge mess, and gets burned in the engine. It takes two days to do the repair ( cure time ) and it only cost $113. It is these TMIC’s that will perform best on your WRX/STI. This pipe has been know to develop a crack near where the mounting bracket is welded on that attaches the pipe onto the engine block near the oil filter. It should fix itself if i fix the leak. Thing is, Im also. What you see to the right is my crankcase breather hose. A puddle of bright green, slimy looking fluid is a sure indication of a leaking radiator. And speaking of boost leaks, if you have one, there is a whole lot less area to check before you find it. Suddenly around 11 AM I got a call from SA saying that the pipe connecting between turbo and intercooler has a leak and also it has oil deposits due to leak. Foton also builds a version of the earlier QD engine with the ZD's bore, creating an engine of the same displacement as the ZD30 but called the QD29Ti. If the seals are going on the turbo, oil may be going into the intercooler. I have a oil leak on the passanger side of the car and looks at the front of the car looks like it coming from the intercooler. Had it scanned to find P0016 cam/crank correlation. The oil pickup tube in the pan had to be extended about 3/4" to have the correct reach. Because the parts are obsolete I decided to just repair them with O/A and flap disk them smooth. What are some symptoms of leaking boots on the intercooler pipes or intake to the heads? Are they as prone to leaking as some diesel performance companies say? I have an oil residue that keeps persisting even after I try to tighten the clamps on the motor. i have worked out that the leak in from the intercooler but it is not from any hoses it is from the. I pulled the hose that goes from the intercooler to the throttle body and it was shooting water out of it pretty decent amount So I assumed that's the ic leaked. Possible intercooler leak: Vlad: Factory 2. 2mm was the ending gap. 7 Powerstroke to discuss items that you should look out for and expect to deal with over time. 50 eco boost problems are Throttle body failure. The leak is minimal as I have been watching it for about a week now. When something leaks oil into the valley of the engine, there are 3 drain holes. The majority of intercooler failures will be due to high boost applications where the forced induction system has been modified, collisions, or leaks due to corrosion after many years of service. If you are looking to upgrade the turbo, you have to upgrade the intercooler. Low power; Higher engine temperature; Loss of fuel mileage; More down time, broken turbo etc. 2mm was the ending gap. These are the boots I used on my truck - 1999. Then, find the hole or crack where the coolant is leaking. This won't include any repairs, just a diagnosis; however, if you were to use mechanic or dealer for the repair, the diagnosis fee will be applied to the final invoice. I started off with small adjustment, but ended up taking bigger bites at the end. I have an older F250 diesel and I've just been told that I'm developing an oil leak around the oil pan. Or more likely the the intercooler, clip or pipe is damaged and is just being released when under normal boost condition. They just called me saying that they believe the intercooler hose is cracked and that it needs to be replaced - and I should plan on leaving the car with them for a few. You can always drive with confidence as we back our work with a 24 month/24,000-mile warranty on all parts and labor. After spending more than half a day tearing apart the top end of a ’13 6. The engine oil does not have any moisture in it. A boost leak is very easily fixed but first, you need to know what to look at and how to solve the problem. 30-P-055434 "Traces of Oil in Area of Oil Cooler (Inner V) on Engine 642" Engine Code: OM642 Affected BlueTEC Models: Various C-Class, S-Class, B-Class, GL/G-Clsss, R-Class, ML-Class, as well as a handful of Sprinter vans, and the Euro-Australian spec Chrysler 300C equipped with this engine. Ford says it will repair any coolant leaks that might be found in more than 200,000 recalled vehicles that are at risk of catching fire. Engine Room Cover Drive Belts Air Cleaner. Pre-Powerstroke Though the trucks containing them. 1991 Pearl White Stealth RT/TT *Sold 5-27-06 * 1995 3000GT SL Twin Turbo: Sold. The oil filter housing also has an oring to the mounting base that can leak. Pay particular attention to all intake manifold hoses, throttle body to intercooler connections, magneto pressurization (if applicable), air reference lines, and intercooler. Talk about a sleeper! If you see her on the street and think "oh it's just a stock Q. VW diesel have a very bad problem with clogging the intake with carbon. 9 TDI 130 – 01-09-2015, 12:23 AM OGE build code is Euro 3 emissions standard before they had to introduce in 2003 software to warn (eml) of a non working egr. If your car's radiator is leaking anti-freeze, you may have a fine crack in one of the plastic areas referred to as the "tanks". Turboplus Aircraft Systems, Inc. Cleaning helps your diesel engine run smoothly and it's possible to bypass the valve to increase performance, and economy. Listen for odd noises or rattles and fix as. You can easily diagnose and fix a coolant reservoir tank leak. thanks ill check that area out. Release lock (1) in direction of arrow. 30-P-055434 "Traces of Oil in Area of Oil Cooler (Inner V) on Engine 642" Engine Code: OM642 Affected BlueTEC Models: Various C-Class, S-Class, B-Class, GL/G-Clsss, R-Class, ML-Class, as well as a handful of Sprinter vans, and the Euro-Australian spec Chrysler 300C equipped with this engine. 2 HDI that leaks oil in the intercooler and then burns it. If an intercooler or the plumbing between your turbo and engine leaks, they'll vent boost pressure to the outside and cause a net loss of oxygen going into the engine. Our garage currently includes a 2008 135i, 2007 335i, and 2008 535i. 0 The cost of diagnosing the P0171 FORD code is 1. Ford says it will repair any coolant leaks that might be found in more than 200,000 recalled vehicles that are at risk of catching fire. 00 with a 90 day warranty. • Damage to fan, fan shroud or belts. Performance. Radiator Express is an online leader in radiator distribution to retail markets. Take care of your car in one place. This will either cause the engine to run rich or lean. Any sign of leakage should be inspected further. Precision CNC machined MAP sensor flange ensures leak free connection. Scott Tsuneishi - Oct 31, 2012. If the problem is related to a worn out valve or seal, there are temporary solutions like cleaning and patching the seal; however, eventually the gasket or seal will need to be replaced entirely. Boost Leak Tester. My Lag II is an 02 model, and recently it started making a sporty sound on pedal to floor, took it to the garage, they checked all the top viewable hoses and no obvious leaks, took it to a diesel specialist and he said, on best guess it culd be a split in the intercooler, there is an oil leak of some sort at the lower front of the engine but he. LSA Intercooler test/repair jig Able to test for leaks and repair your bowed end tank, which is known to bow even under stock boost pressure which then restricts coolant flow and intake temps get very high. It's leaking from an air pipe, between the intercooler and the throttle body, I'm assuming it may be some sort of turbo blow by, should i be concerned?. clean the areas good and just dab the plumbers solder on. The diagnostic strategy outlined here will help you find that tricky spot sooner than you may expect, and you may be able to fix it yourself at home. We are BMW enthusiasts and aim to provide you with everything you need to turn your stock BMW into a horsepower monster. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance. Finding and eliminating leaks makes your 2. 6L GM Duramax, and I have to say, I love this truck! I had a Banks Techni Cooler Intercooler System in my 2002 Duramax and loved the power it gave me, so I decided to get one for my new truck as well considering it's supposed to be even better. Here are some of the most common symptoms associated with a faulty manifold pressure sensor: A rich or lean fuel mixture. On September 6th I dropped off my truck for the repair. And yes, Volvo intercoolers (and many others) have a leak hole that lets condensate escape before it could collect in the valve ducts. 10 DW CC LB Centurion conversion, 183K miles Garret Turbo, Radio SD &Tape, SP Performance 40-60-80 chip, 100 Gal. Inspected for damaged fins, clogged coolant passages and other deformations. 00"I just want to make sure there is nothing else going on before I seal it up and potentially hide a bigger problem. clean the areas good and just dab the plumbers solder on. 7 intercooler van. In this case, you will need a new crank seal in. The leak seems to be from where the line enters the block/oil pan at the bottom. The service department called back to say that the fault is nothing to do with the “fix” as the EGR failure on our car was due to a “leak” whereas if it was to do with the software update it would have been a different component within the EGR (electrical failure). Hi there, If it is leaking from the evaporator, I would find a work shop that has an electronic refrigerant detector, this will pick up any traces of refrigerant on the cabin, under the dash and in the vents, you will need to park re charge the system to do this test, start here. Probably at the intercooler connection. The turbo-to-intercooler hoses AND the intercooler to intake hoses are BOTH cracking and blowing out at the ends, causing the engines to go into "limp home mode. A boost leak can happen where there are clamps, so it is natural to look for leaks in all the couplers and clamps connecting the turbo to the engine. Here is an interesting view of the front air suspension, upper and lower control arms, etc. When something leaks oil into the valley of the engine, there are 3 drain holes. That improved power, and improved gas mileage a little (15 mpg to 16 mpg hiway at. Intercooler leak repair? Jump to Latest Follow 1 - 9 of 9 Posts. i took the charge air pipe of the intake valve, and there appears to also be oil leaking down into the intercooler itself, whether the oil is originating from the turbo or the intake. fit all makes of that design and can be sourced in many places. The turbine housing was a 1. Any sign of leakage should be inspected further. The oil filter housing also has an oring to the mounting base that can leak. i unknowningly knocked the intercooler on a rock whilst reversing at slow speed and only realised the problem later when noticing an oil patch on the floor. 7T Engine Variations in boost production, air/fuel mixture, and drivability can often be traced to leaks in the in-take system of the 2. Some intercooler repairs require special tools and special processes that are car specific, which will add more labor. You might notice that your vehicle isn’t as peppy as it used to be. 50 eco boost problems are Throttle body failure. LSA Intercooler test/repair jig Able to test for leaks and repair your bowed end tank, which is known to bow even under stock boost pressure which then restricts coolant flow and intake temps get very high. Anyone know how thin the metal is on the core tubes? I’d like to try to repair the leak myself with my TIG 200 rather than removing it and sending it out. This complete kit consists of 6 pieces of 4-ply Aramid reinforced silicone hoses that are specially made for Riffraff Diesel to withstand extreme temperatures to approximately 500 degrees F (vs. Fits: 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. It's a well known thing and modification on the ZR1s. 6L Mustang Tech: 3: Mar 16, 2004: B: Engine Questions regarding. 4L (APA/URO Parts W0133-1839989); At Turbo. I had a 2011 Chevy Cruze that began to leak oil from one of the charge pipes going to the intercooler. Diesel pump top leak fix ( courtesy of R. Guys have some great news. part number 35 in attached photo. Oil in coolant could indicate leaking oil cooler bundle. Before I could replace the crank sensor there is now a bad coolant leak. My dealer has come back to me today and told me that after speaking to Jaguar regarding the intercooler they have offered to pay 25% of the cost of a replacement part. Most auto repairs shops charge between $75 and $150 per hour. It should fix itself if i fix the leak. This is astronomical pricing in my mind. Liquid-cooled intercoolers contain an intercooler, piping, and a radiator. There is a hose that goes from your car's engine to the radiator that can sometimes leak. 1991 Pearl White Stealth RT/TT *Sold 5-27-06 * 1995 3000GT SL Twin Turbo: Sold. 2mm was the ending gap. If the intercooler is damaged, the turbocharger may exceed the permissible speed then it may cause damage of the turbocharger. It is considered generic because it applies to all makes and models of vehicles (1996-newer), although specific repair steps may be slightly different depending on the model. Hi I have a 2. The covers are bolted to the engine and sealed by a cork or rubber gasket. This is on top of a turbo oil return line leak which cost around $400. With two tried and proven PCV fix kit designs (and a third in the works), we are constantly working to improve our products to provide value and a durable solutions to owners, retailers, and auto repair shops. Alright so I looked all over today for the damn coolant leak, and I can't find it. If you have an S model the turbo oil feed pipe is a very common leak and can be dangerous if not repaired. At some point especially when the boost is turned up the LSA intercooler brick end tank will bow. When I returned with the truck, they FINALLY discovered the leaks. This engine is used in everything from an E-Class sedan up to the 3500 dually Sprinter vans. 4l and loving it. History: I bought my 2003 XC70 4 years ago at 128k km (80k miles). Performance Intercoolers. Fits: 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. Now you need to correct the coolant level (make sure not to overfill the system) Perform a cooling system pressure test to ensure no other leaks are present. My brother has a 99 F350 and i have a 2000 F250 both powerstrokes and both bone stock but his is night and day more powerful than mine. Perform a road test. Your other option is to purchase the repair kit from Piratejack. It idles ok but as soon as you add a little throttle acts up. Somtimes they can be fixed Brady, Sometimes the leak can be welded up. The Radical cylindrical shape was designed for drag and street applications, providing maximum cooling, airflow and performance efficiencies. 0 Powerstroke, 6. Some intercooler repairs require special tools and special processes that are car specific, which will add more labor. 4 turbo Fiat engine, we have addressed it with a fix that solves the issue!!! After extensive dyno and street testing we have found that this fix gives: Higher held boost to redline Better part throttle boost control Much smoother power delivery in all throttle applications Gains up to 5% increase in power. hi i drive a vw golf tdi 1998 plate. I started off with small adjustment, but ended up taking bigger bites at the end. Perfectly designed for towing, the Stage 1 turbo and intercooler bring both the 6. Hi, I recently had some valve shims replaced and I have some oil leaking from the large rubber hose that connects to the intercooler. Here is a video of one of the sides of the end tank leaking the water that got inside of it. Oil leak from timing belt cover. also on one of the inlets on the back the "y" hose was covered in the same oily substance. The majority of intercooler failures will be due to high boost applications where the forced induction system has been modified, collisions, or leaks due to corrosion after many years of service. A pump forces the oil. i've noticed this for about a week now. An intercooler (also known as a ‘charge air cooler’) is a heat exchange component which is vital to the efficiency of your turbocharged engine. Symptoms of a Damaged Intercooler A leak in the intercooler lines will fail to supply the required amount of air under the optimal pressure, thereby affecting the air-fuel ratio of the engine. I was quoted $500 to replace it and clean the engine. The theory behind this is the leak would be bleeding off boost, therefore less air reaching the cylinders - this in turn causes overfuelling and the knock on effect is lots of black soot (unburnt fuel) passing through to the DPF and. The oil in the intercooler tubes is natural, lots of mods have been tried. 88 pulley, Mak Performance 4" inlet pipe, Vortech Bap, Stock Cams, Livernois Valve springs, Id-1050x Injectors, Reische 170 degree thermostat, Tial 50 mm Bov, Gt-350 intake manifold & t. An intercooler repair is often will require about 3 hours of time. I advised him to fix it first and he was on his way. Fix the leak with JB Weld Pressure test the repair with soap bubbles. Our intercooler repair service is not complete until your unit is fully tested. You have a shaft with an impeller on one end being spun by the pressure of the exhaust system, an impeller on the other end with relative vacuum from the induction system, being heated nice and hot by the exhaust stream and spinning at perhaps 200,000 rpm, with an oil feed between them, the oil being held in by rubber seals…. Basically you can go for a 'Twintercooler' which is a secondary intercooler fitted in tandem with the original or you can go for a stock Audi S3 intercooler. It is these TMIC’s that will perform best on your WRX/STI. 4-ply and 5-ply Blue Nomex silicone boots are heat and tear resistent. After spending more than half a day tearing apart the top end of a ’13 6. On the top of the radiator is a small plastic connection of which a hose connecting the radiator with the coolant expansion tank. Assume that you have an air/air intercooler that can give 90% effectiveness at over 100mph and less at lower vehicle speeds. Usually, if you have a leaking intercooler this can cause warning lights to come on. You can see in the photos it has sprayed out a little at the top of the hose and it is also dripping at the bottom side of the hose and oil is running along the silver part (sorry don't know what it is) with the blue/white label/barcode and down the pipe towards. Item Code: AWIC13-BRK-HE004. "The turbo isn't working. This engine is used in everything from an E-Class sedan up to the 3500 dually Sprinter vans. This is a known problem for the 1. But before condemning any Mercedes CDI diesel engine to head gasket failure, especially if the vehicle is otherwise running well and not throwing out white smoke from the exhaust or maybe you would have expected to find some water in the oil, there is one place to check first. On the left side of the engine, the electric fuel pump and filter are both located in one module.